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Custom Trucker Cap

See More Cap Styles – Click Here

Custom trucker caps first hit the road in the 1970s as promo gear for U.S. truckers — and quickly became a style icon.
Today, they’re a go-to choice for fashion, events, and branded merchandise.

At The Print Studio, we make it simple to design your own. From budget-friendly giveaways to premium branded caps, we’ve got options to suit every need.

Decoration Methods – Make It Yours

Choose from our premium decoration options to design custom caps that fit your style, brand, and budget:

🧵 Embroidery

Our most popular choice! Embroidery gives your caps a professional, long-lasting finish. It’s ideal for logos, names, and lettering in solid colours.

Choose from flat stitch for a clean look or 3D puff embroidery for extra texture and depth.

Best for: Clothing brands, corporate uniforms, and premium merchandise.

🎨 Printing


Perfect for full-colour artwork or photo-quality detail. We use digital printing (DTF) to capture vibrant designs with precision.

Best placed on the front panel of your trucker caps for maximum impact.

Best for: Events, giveaways, streetwear, and bold branding.

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🪡 Custom Patches


Add depth and character with custom patches. Choose from woven, embroidered, leather, rubber (PVC), or sublimated styles — stitched or heat-pressed onto your cap.

Best for: Fashion lines, breweries, lifestyle brands, or any look with a vintage or rugged edge.

⚠️ Please note: Custom patches aren’t available through the quote cart. To order, contact our team at sales@theprintstudio.com.au or call 1300 593 207.
Minimum order: 50 units.

Frequently Asked Questions (FAQ)

1. What’s the minimum order for custom trucker caps?

Our minimum order is 5 caps for most styles. Some premium brands, such as House of Peaks and Flexfit, require a minimum of 12 caps due to brand policy.

2. Can I see a sample before placing a full order?

Yes. We usually provide a digital mock-up of your design before payment, so you can see how your logo or artwork will look.

If you’d like a physical sample:

  • You can place your bulk order first, then request one decorated cap (embroidered or printed) before full production.

  • We’ll send you a photo of the sample or ship it to you for approval.

  • Adjustments can be made before we complete the rest of your order.

⚠️ Please note: A decorated sample may add time to your order. If you’re on a tight deadline, this may not be the best option.

Not sure about cap fit or quality? We can also send you a blank (undecorated) sample. Because we supply caps at wholesale prices, we don’t accept returns for change of mind. Our team can guide you to the best style before you commit.

3. How long does production take?

  • Standard embroidery or printing: 2–3 weeks for production, plus shipping.

  • Custom patches: 4–5 weeks for production.

  • Rush orders: Available for an extra fee. Let us know your deadline, and we’ll do our best to meet it.

4. Do you ship Australia-wide?

Yes! We’re Australian-owned and operated, and we ship to all locations across Australia, including metro and regional areas.

5. What file types do I need to supply for my logo or artwork?

We prefer vector files (.AI, .EPS, or high-res PDF).
If you don’t have these, a high-quality PNG or JPEG may work too. Our design team will review your file and help you choose the best option.

6. Do you offer bulk discounts?

Yes. We offer tiered pricing — the more you order, the lower the cost per cap. This is perfect for large events, promotional giveaways, or retail stock.

7. What types of businesses do you work with?

We work with:

  • Clothing brands

  • Corporate teams

  • Tradies

  • Event planners

  • Sports clubs

  • Schools

Whether it’s fashion or function, we’ll help you create the right cap for your audience.

Australian Owned & Operated

We’re proudly Australian owned and operated, delivering quality and consistency you can rely on. Whether you need 5 caps or 5,000, we’ve got your back with fast turnaround times, honest service, and attention to detail.

Contact Us Now!

Have questions or ready to place your order? We’re here to help!
Call us on 1300 593 207 or email us at sales@theprintstudio.com.au — our friendly team is ready to assist with your custom caps order.

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